Blog - Page 3 of 8 - Fasten.one

04 Dec, 2025

Fastener Failure Modes in Automotive and Aerospace: Fatigue, Corrosion, Loosening & More

December 4, 2025|Engineering|

Fatigue Failure Bolts and screws in vehicles and aircraft almost invariably fail by fatigue under repeated loading. Fatigue cracks usually initiate at stress concentrators (often the first thread engaged by the nut or a sharp root) and grow slowly with each load cycle. According to experts, insufficient preload or lost clamp force is a key cause: if a bolt isn’t tightened enough (or loses tension), cyclic loads create tensile stress fluctuations that initiate cracks[1][2]. Once a crack reaches a critical size, the bolt breaks suddenly (often without warning) under normal [...]

02 Dec, 2025

Screw Heat Treatment Methods: Hardness, Applications, and Cost

December 2, 2025|Production|

Heat treating steel fasteners (screws and bolts) is essential for achieving the required strength, toughness, and wear resistance. Different hardening processes yield different hardness levels, case depths, and costs. Heat treatments like quenching and tempering, case hardening (carburizing), nitriding, and induction hardening each produce distinct surface and core properties. Choosing the right method depends on the needed hardness distribution, fatigue life, and budget. Method Achieved Hardness (HRC) Typical Applications Relative Cost Quench & Temper (Through Hardening) Uniform ~50–60 HRC (throughout part) High-strength screws/bolts, nuts, shafts, machine parts under heavy load [...]

02 Dec, 2025

Recommended Cpk and Ppk Values for Fastener Manufacturers in Hardware, Automotive, and Aerospace Industries

December 2, 2025|Quality|

Fasteners (bolts, screws, nuts, etc.) are critical components in many products, so manufacturers carefully monitor process capability. The Process Capability Index (Cpk) and Process Performance Index (Ppk) quantify how consistently a production process meets specification limits. Higher Cpk/Ppk values mean tighter control and fewer defects. In practice, industry guidelines set target Cpk/Ppk values to ensure high quality. Below we compare typical targets by sector: General Hardware (Industrial) Fasteners Baseline Capability (~4σ): In general (non-Automotive/Aerospace) hardware manufacturing, the common benchmark is a Cpk of about 1.33. This “4-sigma” capability means the [...]

30 Nov, 2025

Best Low-Cost Steels for Non-Heat-Treated Fasteners: Global Comparison

November 30, 2025|Material|

Overview: Cold-formed fasteners (bolts, screws, nuts, washers) are typically made from plain carbon or low-alloy steels that are formed at room temperature without quenching or tempering. These steels must balance ease of forming with sufficient strength. Common low-cost grades include mild/low-carbon steels, free-machining alloys, boron-alloyed grades, and microalloyed HSLA steels. Below is a detailed comparison of their chemistry, mechanical properties, regional usage, applications, and trade-offs. Steel Categories and Chemistry Low-Carbon (Mild) Steels (e.g. AISI 1008, 1010, EN S235JR): Carbon ≈ 0.05–0.10%; Manganese ≈ 0.3–0.6%; minimal S/P. These steels have very [...]

30 Nov, 2025

Does ISO 898-1 Compliance Predict Fastener Reliability?

November 30, 2025|Quality|

Overview of ISO 898-1: ISO 898-1 is an international standard defining the mechanical and physical properties required for metric steel fasteners (bolts, screws, studs) made of carbon and alloy steel. It applies at ambient test temperatures (10–35 °C) and specifies tensile strength, yield (or proof) strength, elongation, hardness and related characteristics for each property class (e.g. 4.6, 8.8, 10.9, 12.9, etc.). Each property class is denoted by two numbers (e.g. “8.8” means nominal 800 MPa tensile strength with 0.8× yield ratio). ISO 898-1 lays out detailed test methods: tensile tests (with special [...]

30 Nov, 2025

Aerospace Fastener Engineering: Bolts, Rivets, Pins, and Advanced Fastening Solutions

November 30, 2025|Engineering|

Introduction Fasteners are critical components in all aerospace structures, from commercial airliners to military jets and spacecraft. Properly engineered fasteners provide structural integrity, distribute loads, and maintain joint reliability under extreme conditions. Aerospace fasteners must meet stringent requirements for strength, weight, fatigue life, and corrosion resistance while often enabling removable assembly. This report provides an in-depth analysis of aerospace fastener engineering, covering common fastener types, material choices, mechanical performance, design criteria, installation and maintenance practices, composite material challenges, and emerging fastening technologies. 1. Fastener Types and Classifications Aerospace fasteners can [...]

30 Nov, 2025

Taiwan’s Global Edge in Fastener Manufacturing: Technology, Trade, and Competitive Analysis

November 30, 2025|Market|

Taiwan’s fastener industry – often called the “Kingdom of Screws” – is a global powerhouse of precision hardware. About 1,800 Taiwanese companies manufacture screws, nuts, bolts and other fasteners, producing roughly 13% of the world’s fasteners[1][2]. These high-strength, precision parts are critical inputs for automotive, aerospace, electronics, construction and machinery industries. Over 90% of Taiwanese fasteners are exported to global markets[3][2], with the United States, Europe and Japan among the top buyers. As a result, Taiwan is consistently the third-largest fastener exporter worldwide (behind China and Germany)[1][2], earning substantial foreign [...]

30 Nov, 2025

Global Trade Policies and Fastener Regulations: What Distributors Need to Know in 2025 and Beyond

November 30, 2025|Market|

Introduction The global fastener market is highly interconnected and sensitive to shifts in trade policy and regulation. Distributors must navigate a complex web of tariffs, anti‐dumping measures, environmental rules (REACH, RoHS, PFAS bans), and certification requirements that vary by region. In 2025 and beyond, rising protectionism and sustainability mandates are reshaping import/export dynamics for bolts, screws, and other fasteners. This report provides a detailed, region-by-region overview of key trends and compliance strategies affecting fastener distribution worldwide. North America United States: U.S. steel tariffs under Section 232 (currently 25% on most imported [...]

29 Nov, 2025

Best Materials for Marine Fasteners: Corrosion Resistance, Strength, and Cost Analysis for Commercial and Industrial Applications

November 29, 2025|Material|

Marine fasteners – bolts, screws, studs and nuts used on boats, ships, docks and offshore installations – must withstand very aggressive environments. Seawater and salt spray contain chlorides that attack most metals, so material choice is critical. In this whitepaper we compare common marine fastener materials (316 and 304 stainless steel, silicon bronze, Monel nickel–copper alloy, titanium, and coated carbon steel) in terms of corrosion resistance (including galvanic compatibility), mechanical strength, availability and cost. We focus on corrosion-resistant fasteners for saltwater service and highlight when each material is preferred. Examples [...]

29 Nov, 2025

Why Imperial Fasteners Still Persist: Global Supply Chain Realities in Aerospace and Automotive Procurement

November 29, 2025|Fastener|

The global fastening landscape is shaped by history, engineering standards, and supply‐chain realities. While nearly all countries have officially adopted the metric system, inch-based (imperial) fasteners remain deeply entrenched in U.S. aerospace and many automotive applications. Procurement managers must understand why these legacy units persist and how they affect sourcing and standardization. This whitepaper examines the historical roots, technical nuances, and practical implications of imperial vs. metric fastener usage, with a focus on aerospace and automotive industries and the challenges of a dual-standard supply chain. Historical & Technical Roots of [...]